MANUFACTURING FACILITY

In ACME, our cutting-edge manufacturing facility stands as a testament to our commitment to excellence. Spanning an impressive 10,000m2, our covered workshop area of 5000m2 is certified with ASME "U," "S," and NBBI "R" certifications, ensuring adherence to the highest industry standards. With a robust monthly capacity, we specialize in fabricating up to 30,000-inch diameter pipe spools and 1000 tons of steel structure fabrications. Our facility is equipped with a comprehensive array of state-of-the-art machinery, including CNC plate cutting machines, drilling machines, rolling machines, welding machines, and more, ensuring precision and efficiency in every project. Additionally, we allocate a substantial 10,000m2 area for surface preparation and painting activities, providing a seamless, end-to-end solution for our clients
diverse needs. At ACME, our manufacturing facility is a hub of innovation and proficiency, driving the success of every project we undertake.

WORKSHOP OPERATIONS AND CAPABILITIES

10,000m2

overall area
(including storage yard)

5,000m2

workshop covered area

SHOP FABRICATION

30,000 M

Fabrication of pipe spools per month

1,000 Tons

Fabrication of structured per month

SURFACE PREPARATION & PAINTING

10,000m2 Yard

For surface preparation & painting Activities

We Manufacture following:

PRESSURE VESSELS

Pressure vessel fabrication involves the precise construction of containers designed to withstand high-pressure conditions, using materials like steel and alloys. This process adheres to strict industry standards to ensure safety, durability, and performance in critical applications.

HEAT EXCHANGERS

Heat exchanger fabrication involves the production of specialized equipment designed for efficient heat transfer between fluids, using materials like stainless steel and alloys. The process follows stringent quality standards to ensure durability and optimal performance in industrial applications.

COLUMNS/ REACTORS

Columns and reactors fabrication involves constructing vessels used in chemical processing for distillation, separation, or reactions, utilizing high-grade materials to withstand extreme conditions. Precision and adherence to safety standards are critical to ensure reliable operation and efficiency

PIG LAUNCHER/ RECEIVER

Pig launcher and receiver fabrication involve the creation of specialized equipment designed for the introduction and retrieval of pipeline inspection gauges (pigs) in oil and gas pipelines. This fabrication ensures structural integrity and safety, adhering to industry standards for effective pipeline maintenance and monitoring.

KNOCKOUT DRUMS/ SEPARATORS

Knockout drums and separators fabrication involves constructing vessels that efficiently remove liquids and solids from gas streams in oil and gas operations. This process ensures reliability and compliance with industry standards to enhance the performance and safety of separation processes.

STORAGE TANKS/ SILOS

Storage tanks and silos fabrication involves constructing robust containers designed for the safe storage of liquids and bulk materials in various industries. These structures are built to meet stringent safety and quality standards, ensuring durability and optimal functionality in demanding environments.

FLARE STACK

Flare stack fabrication involves creating tall structures designed to safely combust excess gases from industrial processes, ensuring environmental compliance and safety. This fabrication adheres to strict engineering standards to manage pressure and prevent hazards effectively.

PRESSURE & PROCESS PIPING

We fabricate piping spools with precision while highly detailed drawings provided by our engineers, while controlling the cost, minimizing wastage of the material with maximum output, with skilled technicians according to standards and client requirement.

SKID PACKAGES/ MANIFOLDS

Skid-mounted packages, tailored for clients in the oil and gas, petrochemical, power, water, and wastewater sectors, represent niche expertise at ACME. Our specialized services encompass the entire spectrum of fabrication, assembly, testing, and pre-commissioning across mechanical, electrical, and instrumentation disciplines. ACME excels in the fabrication of these skid-mounted packages, boasting the capability to manufacture multiple modules concurrently. Each module undergoes rigorous testing and pre-commissioning in mechanical, electrical, and instrumentation disciplines, ensuring seamless hook-up at the project site without any complications.

STRUCTURAL STEEL WORKS

PIPE RACKS

Pre-engineered pipe racks enable fast we offer four-pipe rack models, all precision manufactured, not fabricated on-site at the last minute. This saves your project enormous amounts of time while eliminating costly engineering time spent on designing and specifying the pipe rack project.

SHELTERS & CANOPIES

Shelters and canopies fabrication involves constructing protective structures designed to provide shade and shelter in various settings, from industrial sites to outdoor events. These durable solutions are tailored to withstand environmental conditions while ensuring safety and functionality

BEAM BUILT-UP

A built-up beam is also known as compound beam. The built-up beams are used when the span, load and corresponding Bending Moment (BM) are of such magnitudes that rolled steel beam section becomes inadequate to provide required section modulus.

PIPE & EQUIPMENT SUPPORT

We fabricate both primary and secondary supports with guides for the pipe and piping equipment with detailed drawing.
• Primary supports
• Secondary supports

LADDERS & HANDRAILS

We provide range of access ladders that can be designed to fit most structures. We design, manufacture and install a range of vertical access ladders plus Ship type / Companionway ladders.
• Vertical Ladders
• Ship type or Companionway type

PLATEWORK

Plate rolling is a fabrication process where flat metal plates are passed through a series of rollers to curve or bend them into desired shapes, typically cylindrical or conical forms. This technique is widely used in construction and manufacturing for creating components like tanks, ducts, pressure vessels and structural elements. The process involves adjusting the rollers’ positions and pressure to achieve the desired radius, with different machines accommodating a range of plate thicknesses and materials.

SURFACE PREPARATION, PAINTING & COATING WORKS

Surface preparation, painting, and coating works for steel structures, pressure vessels, pipe spools, tanks, and silos are essential processes that enhance durability, corrosion resistance, and longevity in harsh environments. These works involve thorough cleaning, abrasive blasting, and the application of specialized coatings to ensure optimal adhesion and protection. Each stage is tailored to meet the specific requirements of the structure or equipment, adhering to industry standards and providing a high-quality finish that safeguards against wear, chemical exposure, and environmental degradation. These treatments are crucial for maintaining structural integrity and performance over time.

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